Bus Bars with Integrated Electrical

Checon engineers copper and aluminum bus bars with integrated electrical contacts designed for reliability, critical power distribution and high-current switching applications.

Electrical performance is defined at the contact interface—not the base metal alone.

We integrate silver, silver tungsten, and copper tungsten refractory electrical contacts directly into copper and aluminum bus bar designs to optimize electrical performance, reduce interface resistance, and extend service life in demanding power distribution environments.

WHAT WE OFFER

Bus Bars with Integrated Electrical Contacts

Checon specializes in bus bars with integrated electrical contacts, reducing interfaces and improving electrical performance at critical connection points, featuring: 
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Integrated Refractory Contacts
Integrated silver, silver tungsten, and copper tungsten electrical contacts engineered to minimize interface variability and improve long-term reliability.

Engineered Contact Placement
Contact placement tailored to application requirements to ensure consistent electrical performance and simplified system integration.

Copper & Aluminum Substrate Optimization
‍Checon engineers material selection to balance performance, reliability, and system cost for each application. Bus bar designs are engineered for performance on both copper and aluminum substrates, balancing conductivity, weight, and reliability.
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Copper bus bars provide the highest electrical conductivity and compact designs for high-current systems. Aluminum bus bars offer lower weight and material cost advantages for large-format data center power distribution applications.

Engineered Interface Plating‍
Silver plating is used where low contact resistance and electrical consistency are essential, and tin plating is engineered for corrosion resistance and mechanical joint durability. Surface treatments are designed in concert with integrated electrical contacts—not as cosmetic finishes.

Bus Bar Insulated Designs
Checon offers insulated copper and aluminum bus bar designs engineered to support compact layouts, electrical safety requirements, and improved system performance by reducing unintended arcing and leakage.

Engineered Integration & Fabrication Services

Checon combines integrated contact design with precision fabrication to ensure bus bars fit system requirements while maintaining engineered interface performance and reliability.

  • CNC Machining, Cutting, Forming & Bending
  • Precision Drilling, Tapping & Slotting  
  • Custom for Weight & Space-Limited Power Systems 

Power Distribution Applications

Checon bus bars with integrated electrical contact interfaces are engineered for reliability in high-current power distribution and switching applications, including:
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Power Distribution Equipment
Automatic Transfer Switches (ATS)
Transformer and Substation Disconnects
Switchgear and Circuit Breakers
Data Centers and Energy Storage Systems
Industrial and Utility Power Infrastructure ‍

Power Distribution, ATS, Transformer & Substation Disconnects

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Data Centers, Energy Storage Systems & Industrial and Utility Power Infrastructure

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High Voltage Switchgear and Circuit Breakers

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Contact Us

Looking for a high-performance bus bar solution?
Contact us today discuss your power distribution application with a Checon Engineer.

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